Manufacturing Process of Build Eco AAC Blocks

 

Manufacturing Process of Build Eco AAC Blocks

BuildEco AAC Blocks are light weight Autoclaved Aerated Concrete Block. Our ACC blocks are manufactured using a combination of aluminium powder, lime, cement, sand, and gypsum. They are carefully measured and mixed in appropriate quantity. Aerated Concrete Block. Our ACC blocks are manufactured using a combination of aluminium powder, lime, cement, sand, and gypsum. They are carefully measured and mixed in appropriate quantity.

AAC Blocks or Autoclaved Aerated Concrete Blocks are a lightweight, cost-effective, load-bearing, a durable and eco-friendly alternative for traditional bricks. BuildEco AAC Blocks can be customized into different dimensional requirements. AAC blocks have excellent insulation, fire-resistant, and thermal resistant properties when compared to concrete, wood, brick and stone. AAC blocks can enhance construction speed and reduce costs.

Steps to Manufacture AAC Blocks

The manufacturing process is clean and does not emit any dangerous chemicals. Major raw materials used for AAC block manufacturing are industrial wastes like sand and gypsum. The AAC blocks manufacturing process is energy efficient eco-friendly certified green building materials.

Raw Material Preparation

The basic ingredients required for AAC blocks manufacturing process are cement, lime, fly ash, Gypsum, and Aluminium powder. Raw material preparation is an important part of AAC block manufacturing process.

Dosing & Mixing

After the preparation of raw material in the process of manufacturing AAC blocks is dosing and mixing, it defines the quality of final bricks. A unit of dosing and mixing is used to develop the correct mix to produce Autoclaved Aerated Concrete (AAC) blocks. Once essential amount of each ingredient is filled into their particular containers control system releases all ingredients into mixing drum.

Moulding, Rising and Pre-curing

After thorough mixing, slurry containing fly ash, lime powder, cement, gypsum, and aluminium powder is poured in moulds. Moulds can be of many sizes depending upon installed capacity. Before emitting, moulds are coated with a thin layer of oil. This is done in order to ensure that green-cake does not stick to moulds.

De-Moulding and Wire Cutting

Demoulding and wire cutting are very important processes in AAC blocks manufacturing. The pre-cured moulds are moved to the cutting area. The moulds are removed and the green cake is cut as per the required dimensions.

Entering Autoclaving

Entering autoclaving, the blocks are removed from the moulds and cut with a wire saw into the required dimensions. The surface of the cut Autoclaved Aerated Concrete (AAC) blocks is then completed using a grinding machine.

Packing and Loading

Finally, the AAC blocks are packed with moisture-proof material and loaded onto transport vehicles.

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